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Condition Monitoring

Condition Monitoring

In the processing industries, continuous and pervasive condition monitoring is critical for efficient, clean, and safe operations. While nearly all industrial systems are periodically inspected as part of normal procedures and regulatory compliance, not all equipment or areas could be monitored accurately, cost-effectively, or safely on a continuous basis.

Industrial-Grade Wireless
But now you can. Industrial-grade wireless sensors and other devices are specially made to withstand high vibration, extreme temperatures, and other harsh environments. They are also less expensive to deploy than wired sensors, making it possible to instrument more of the plant's equipment. Industrial-grade wireless sensors are proven in processing industries, and are the only practical option in environments that:
  • Would destroy physical cabling
  • Are too expensive to trench or cable
  • Are unsafe or too expensive to monitor manually
Pervasive and Continuous Condition Monitoring
Wireless devices can monitor equipment of all types throughout the plant and measure almost any variable. Wireless devices can also detect real-time events for faster response and time-to-resolution.

Metrics
  • Acoustics
  • CO2 and pollutant emissions
  • Current
  • Flow
  • Leaks
  • Pressure
  • Speed
  • Status
  • Tank level
  • Temperature
  • VAr
  • Vapors, smoke, and fire
  • Vent
  • Vibration
  • Voltage

Equipment
  • Boilers
  • Combustion fans
  • Compressors
  • Converters
  • Cooling towers
  • Cranes
  • Firing chambers
  • Fuel systems
  • Pumps
  • Safety systems
  • Smoke stacks
  • Turbines
  • Valves
Events
  • Access control
  • Accumulation of toxic and combustible gases
  • Activation of safety showers
  • Intrusion
  • Motion/presence (as at a gate or door)
  • Personnel movement during evacuations and emergencies
  • Physical position movements
  • Valve release
  • Unauthorized access attempts

Benefits of Wireless Condition Monitoring
  • Reduce hazards and costs of manual inspections
  • Reduce unscheduled shutdowns
  • Greater operational efficiencies
  • More cost-effective than wired condition monitoring
  • Compliance with regulatory reporting requirements
Learn more!
Learn about the technology behind the Apprion ION System or download the full Condition Monitoring Data Sheet.

 
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